Spreading magnets

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EuroBLECH 2010, Hannover

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Saturation

In case of thin sheets the problem of magnetic saturation occurs more strongly. This means that from a certain magnetic force the spreading effect cannot be increased considerably any more.
Below, the spreading effect is specified as the distance of the two upper sheets a in comparison to different sheet thicknesses T, related to the sheets with the

dimensions: 1000mm * 300mm * T mm ; T = thickness
electrical spreader, 3-pole 220 mm wide as seen above.

The specifications refer to a test arrangement - with the attractive forces compensated - according to the structure.

Spreading height as a function of the plate thickness

It can be seen that considerable difference as to the spreading height cannot be detected with a sheet being 0.5mm thick. The differences are not considerable up to sheets being 1.0 mm thick, since it is only 1 mm with the coil current being constant. In practice this should hardly be noticeable. In case of sheets being 2 or 3 mm thick the differences become noticeable. In case of a coil current of 2.5 A it can be noticed that the spreading height increases when the thickness of the sheet increases as well. This is a clear hint at the magnetic saturation with the thinner sheets. When the coil current is reduced to 1.25 A (to 50%), the dependence assumed already before can be seen clearly. The weight increasing with the thickness of the sheet causes a reduction of the spreading height.


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